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Manufacturing & Industrial Metal Buildings

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The Versatility of Metal Buildings for Manufacturing

Ostro Steel Structures provides highly versatile solutions for manufacturing needs by deploying metal buildings that can span long distances without interior columns or trusses. As a manufacturer, this design flexibility allows you to maximize your floor and ceiling space and lay out your equipment and material handling process in the most streamlined way possible. Metal buildings’ capacity to offer vast unobstructed spaces serves as a crucial feature for efficient manufacturing operations.

Metal buildings are not just structurally adaptable but also allow customization to suit specific manufacturing situations. Whether you need open spaces or dedicated zones for specialized tasks, Ostro designs can be tailored to meet these needs. Structural elements can be precisely positioned to ensure that there is minimal interference with your machinery and operational workflow. This adaptability in design makes metal buildings an excellent choice for manufacturers dedicated to optimizing their production efficiency.

In today’s competitive manufacturing sector, where every square foot counts, real estate prices can quickly eat into profit margins. Opting for a metal building designed by Ostro can offer cost-effective solutions, giving you more bang for your buck. For example, research indicates that prefabricated metal buildings can reduce construction costs by up to 30% and construction time by 50%. By focusing on intelligent design and efficient use of space, Ostro Steel Structures enable a smoother and more productive manufacturing environment.

Flexible, Robust Designs to Support Mechanical, Electrical and Other Systems for Optimal Efficiency

Ostro Steel Structures allows manufacturers to design their ceilings and roof supports to bear the weight of various equipment, such as ductwork, lights, large fans, fire suppression systems, conduit, pipelines, HVAC units, air cleaners and other industrial components. This robust support system ensures that your manufacturing floor remains uncluttered, enhancing both operational efficiency and workplace safety.

One of the standout features of Ostro’s metal buildings is the ability to sustain heavy industrial equipment mounted on the roof. Multi-ton HVAC units and bridge cranes can be securely supported, freeing up valuable floor space for other machine installations and manufacturing tasks. This feature also supports the integration of advanced manufacturing technologies and automation systems, contributing to higher productivity and operational efficiency.

Additionally, Ostro Steel Structures offers flexible options to configure partition walls within the structure. This allows you to create discrete production areas tailored to your process requirements, balancing safety and efficiency. At our own production facility in Georgia, we use partition wall systems to segment our weld shop, rollforming shop, paint booth and warehouse, creating distinct functional areas for our various teams These partition walls can be easily erected or retrofit, providing a customizable and scalable solution for changing manufacturing needs. This capability is especially beneficial for industries that constantly innovate and update their processes.

Insulation and energy management are other crucial aspects where Ostro excels. The insulation systems commonly used in metal buildings offer extensive flexibility in R-value and cost. This adaptability means that you can choose an insulation system tailored to your specific energy efficiency needs, which might contribute significantly to reductions in overall operational costs. For example, upgraded fiberglass systems, commonly called “liner systems,” provide high R-value, high visual appeal, sound deadening and high reflectivity to enhance your interior lighting systems.  By offering customizable insulation options, Ostro makes it easier for manufacturers to meet stringent energy regulations and achieve higher operational sustainability.

Ostro Steel Structures also offers a standing seam roof system to boost durability, longevity and weather protection to the next level.  Rollformed in-house by our craftsmen using our Ostro-3000 panel profile in thicker 24ga steel, this upgraded system comprises a series of high-strength, 3” trapezoidal rib panels that are permanently and mechanically interlocked both with each other and to a system of field-installed roofing clips.

Efficient Material Movement and Framed Openings

Efficient material movement within a manufacturing facility is crucial for maintaining a high rate of productivity. Ostro Steel Structures help design framed openings to suit various material movement needs—from typical loading dock and cross-dock configurations to more specialized large hydraulicly operated equipment doors and second-floor direct inbound truck-to-mezzanine stocking. These tailored solutions help in seamless material transitions within the facility, which is vital for efficient supply chain management.

For instance, Ostro’s designs can accommodate large bi-fold or hydraulicly operated single-panel doors that allow for the easy movement of heavy machinery and oversized materials. This is especially valuable for sectors that deal with bulky and heavy products, such as automotive manufacturing or aerospace. Efficient material handling solutions also contribute to reducing bottlenecks, ensuring that manufacturing timelines are met without delays.

By offering a variety of framed opening designs, Ostro enables manufacturers to customize their facility according to their specific requirements. Whether it’s optimizing for quick offloading and loading at docks or creating smooth transitions between different manufacturing stages, these design features can significantly improve operational efficiency. Customized framed openings also contribute to better safety management, as they can be designed to manage traffic flow within the production area effectively.

Furthermore, Ostro’s flexible design options extend to the inclusion of highly secure door systems. These doors are essential for managing access to critical areas of your facility, thereby enhancing security. This is particularly important for manufacturers dealing with sensitive or high-value goods, where controlled access is a necessity. By providing robust and secure solutions, Ostro ensures that manufacturers can operate confidently knowing that their products, equipment, and intellectual property are well protected.

Advanced Height Configurations for Specialized Needs

Height and space optimization are critical considerations for manufacturing and industrial operations. Ostro Steel Structures can be designed to accommodate heights in excess of 60 feet, catering to manufacturers that require large equipment or vertical production processes. This capability allows for the installation of complex machinery and facilitates processes that benefit from vertical configurations, such as gravity-based extrusion processes.

High ceiling designs are ideal for industries that utilize large-scale production equipment, for example, aerospace, automotive, industrial recycling, forest product processing and heavy machinery manufacturing. The ability to build upwards without compromising on structural integrity is a significant advantage that Ostro offers.

Moreover, the ability to add multiple floors with Legion Mezzanine Systems helps double the floorspace within the same building footprint. In following, beyond accommodating vertical machinery, high ceiling spaces also allow for an efficient use of overhead space for storage and staging areas. This contributes to an organized workspace where tools, parts, and materials can be stored in an easily accessible manner, optimizing the manufacturing workflow. This added level of customization makes it easier for manufacturers to expand or modify their operations without incurring extensive construction costs.

Increased vertical space also supports enhanced safety measures. For instance, in industries where volatile substances are used, having high ceilings can improve ventilation and air quality, reducing the risk of accidents. Ostro’s designs, therefore, not only optimize space but also contribute to creating safer, more efficient manufacturing environments.

Legion Mezzanine Systems: Maximizing Floorspace

Manufacturers always strive to maximize their available space in the most efficient manner. Ostro Steel Structures provide a unique solution in the form our custom fabricated Legion Mezzanine Systems that double the floorspace within the same building footprint. This allows manufacturers to expand their operations without the need for additional real estate, which can be cost-prohibitive.

Legion Mezzanine Systems offer a flexible and scalable solution for manufacturers looking to optimize their floorspace. These systems can be custom-designed to meet specific operational needs, providing additional space for storage, office areas, or even additional production lines. By utilizing vertical space effectively, manufacturers can increase their production capacity and operational efficiency within the same building envelope.

The versatility of mezzanine systems means that they can be reconfigured as needed to adapt to changing production requirements. As your business grows and evolves, the mezzanine system can be adjusted to accommodate new equipment, processes, or layout changes, providing a future-proof solution for your manufacturing needs.

Moreover, incorporating mezzanine systems contributes to better workplace safety by segregating different operational areas and reducing the risk of accidents. For example, storage areas can be kept separate from active production lines, minimizing the risk of workplace injuries. Ostro’s Legion Mezzanine Systems not only maximize available space but also contribute to a safer, more organized, and efficient manufacturing environment.

By offering customized, scalable, and efficient solutions, Ostro Steel Structures provide manufacturers with the tools they need to create optimal industrial spaces. Whether it’s through versatile metal building designs, robust support for heavy equipment, efficient material movement solutions, advanced height configurations, or innovative mezzanine systems, Ostro helps manufacturers achieve their goals while maintaining high standards of safety and efficiency.

Ostro Steel Structures is excited to partner with you for your next manufacturing project. Benefit from a comprehensive, tailored approach that offers new heights in efficiency, safety, and scalability.

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    Louisville, GA 30434

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