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Hangar Metal Buildings

Efficient and Durable Metal Buildings for Hangars and Aviation

Ostro Steel Structures specializes in creating highly efficient and durable metal buildings ideally suited for aviation and hangar applications. Our structures are 100% clear-span, making them ideal for accommodating large aircraft and maintenance equipment. The clear-span design eliminates interior columns, providing unobstructed space for aircraft storage and maintenance while maximizing the usability of the hangar’s interior.

Our metal buildings are designed to withstand all types of weather conditions and offer unmatched durability. The use of high-quality steel materials and advanced coatings ensures that the structures are resistant to corrosion, reducing the need for frequent maintenance. According to industry reports, steel buildings have a lifespan that can exceed 50 years with minimal upkeep, making them a long-term investment for aviation facilities.

In addition to durability, our hangar designs are highly customizable. Clients can select from various roof pitches, door configurations, and additional features to meet their specific requirements. For example, unlike most metal building manufacturers, our unique designs allow us to engineer framing for hangar doors systems in the sidewall of a metal building system, not just the gable ends. This flexibility ensures that each hangar is tailored to support its intended use, whether for private jets, helicopters, or small aircraft, providing the perfect balance between functionality and aesthetics.

Customizable Architectural Facades and Aesthetics

One of the standout features of Ostro Steel Structures is the ability to support a wide array of architectural facades, allowing our metal buildings to blend seamlessly with any surrounding environment. In addition to our standard purlin-bearing rib (“PBR”) paneling with baked-on, siliconized polyester coatings in a wide variety of color choices, our designs can accommodate traditional masonry, commercial glass, curtain wall systems, insulated metal paneling, aluminum composite material (ACM) panels, and cutting-edge fiber cement designs. Ostro Steel Structures also offers a standing seam roof system to boost durability, longevity and weather protection to the next level. Rollformed in-house by our craftsmen using our Ostro-3000 panel profile in thicker 24ga steel, this upgraded system comprises a series of high-strength, 3” trapezoidal rib panels that are permanently and mechanically interlocked both with each other and to a system of field-installed roofing clips. This versatility enables us to create structures that not only serve their functional purposes but also enhance the overall aesthetic of the area.

Clients often seek to incorporate distinctive architectural elements into their hangar designs to reflect their brand identity or adhere to specific architectural themes. At Ostro Steel Structures, we understand the importance of these elements and work closely with our clients to achieve their vision. Our ability to integrate various exterior finishes and façade treatments ensures that each building stands out while providing excellent protection and insulation.

Entrance awnings, which can be custom-designed and fabricated in-house, offer additional opportunities for personalization. These awnings not only enhance the building’s visual appeal but also provide practical benefits such as shelter from the elements for personnel and visitors. In the past, we’ve even plasma cut custom steel signage for our clients to show off, for example, their Georgia Bulldog pride or their love of Cessna aircraft. By combining functionality with design, Ostro’s custom façades contribute to the creation of aviation facilities that are both striking and practical.

Flexible Insulation Systems for Optimal Energy Efficiency

Energy efficiency is a critical consideration in the design and construction of metal buildings, particularly for structures with large door systems like aircraft hangars. Ostro Steel Structures offers a range of insulation systems that provide flexibility in R-value and cost, allowing clients to select solutions that meet their specific energy performance and budgetary requirements.

Our insulation options are designed to maximize thermal performance, reduce energy consumption, and maintain comfortable interior conditions. High-performance insulation is especially important in aviation facilities, where temperature regulation can impact both the longevity of the aircraft and the comfort of personnel working within the space. Choosing the correct insulation system for your hangar door itself is a critical consideration as well. According to research by the U.S. Department of Energy, proper insulation can reduce heating and cooling costs by up to 30%, highlighting the economic benefits of investing in quality insulation.

We offer solutions that include traditional fiberglass insulation, rigid foam board insulation, and spray foam insulation. Each type has its advantages, and our team works with clients to determine the most appropriate option based on the building’s design, location, and intended use. This tailored approach ensures that every Ostro building is optimized for energy efficiency, contributing to lower operational costs and a reduced environmental footprint.

Superior Interior Finishing Capabilities

Ostro Steel Structures not only excels in creating durable and visually appealing exteriors but also places a strong emphasis on interior finishing. Our expertise extends to designing the building’s framing to accommodate protective steel liner paneling, drywall and other interior fit and finish needs. This capability allows for the seamless integration of offices, workshops, storage areas, and other functional spaces within the hangar.

For commercial hangar projects, interior finishing is vital for creating an environment that supports the operational needs of aviation facilities. Whether it’s administrative offices, pilot lounges, maintenance workshops, or storage rooms, our team can design and implement interior solutions that enhance workflow and productivity. On the other side of the spectrum, many private facilities may wish to have space for both aircraft storage and recreation with friends and family. Ostro Steel Structures has worked with many clients to segment space in their hangars for living space, kitchens, entertainment areas, media rooms and more. The flexibility in our framing designs ensures that clients can easily incorporate these interior spaces without compromising the structural integrity or functionality of the hangar.

Additionally, our interior finishing options include a variety of materials and finishes that cater to different aesthetic preferences and functional needs. From durable mezzanine systems to high-grade wall finishes, we provide the materials necessary to create interiors that are both practical and visually pleasing. Our focus on interior quality is aimed at delivering an all-encompassing solution that meets the varied needs of our clients.

Innovative Legion Mezzanine Systems for Enhanced Space Utilization

Maximizing available space is a critical aspect of designing functional aviation facilities. Ostro Steel Structures offers our innovative Legion Mezzanine System, a solution that effectively doubles the usable floor space within the same building footprint. This system can be incorporated into new constructions or retrofitted into existing buildings, providing flexibility for expansion without the need for additional land or extensive redesign.

Our mezzanine systems are engineered to support various applications, including additional seating areas, storage zones, entertainment space or offices. For example, a partial mezzanine can be utilized for extra seating for lounge purposes or to create elevated spaces for giving guests a birds-eye view of your Beechcraft. The modular nature of our mezzanines allows for easy installation and adaptability to changing needs.

The Legion Mezzanine System is designed with durability and safety in mind. Constructed from high-quality steel, these mezzanines meet stringent building codes and safety standards, ensuring a stable and secure structure. This system offers a cost-effective solution for enhancing space efficiency while maintaining the overall aesthetics and functionality of the building.

Our clients appreciate the versatility and practicality of our Legion Mezzanine System, which has been shown to improve space utilization significantly. By offering additional room within the existing footprint, these systems provide valuable options for growing aviation facilities and adapting to future needs. In addition, purchasing a Legion Mezzanine System from Ostro Steel Structures gives you the peace of mind that you’ve bought a seamless system with single-source accountability—no more worrying about whether your mezzanine will fit correctly or provide adequate support for your valuable equipment and goods.

Commitment to Quality and Customer Satisfaction

At Ostro Steel Structures, our commitment to quality and customer satisfaction is at the core of everything we do. From initial design consultation to final construction, we work closely with our clients to ensure their specific needs and expectations are met. Our team of experienced engineers, architects, and construction professionals brings expertise and dedication to every project, ensuring the highest standards of workmanship and service.

We understand that every aviation facility has unique requirements, and we pride ourselves on delivering tailored solutions that align with each client’s vision. Our collaborative approach involves detailed planning, transparent communication, and ongoing support throughout the project lifecycle. This commitment to excellence has earned us a reputation as a trusted partner in the steel building industry.

Our extensive portfolio includes a wide range of projects, from small private hangars to large commercial aviation facilities. Each project showcases our ability to deliver customized, high-quality steel structures that meet diverse needs and applications. By consistently exceeding expectations, we continue to build long-lasting relationships with our clients and contribute to the advancement of the aviation infrastructure.

Ostro Steel Structures remains a leader in the creation of metal buildings for hangars and aviation, offering innovative solutions, superior quality, and exceptional customer service. Our dedication to excellence and continuous improvement ensures that we provide reliable and lasting structures that support the evolving needs of the aviation industry.

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